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bevel planetary gearboxes
Ever-Power planetary gearboxes are small power packs for coaxial applications where higher torques are required in tight spaces. Users reap the benefits of compact top-course drive technology with especially high power densities and certainly smooth running even at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input speed: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with actually higher ratios. Input part planetary stage in four sizes, ideal for any engine desired. Outside spiral bevel stage for powerful options such as hollow shaft, Bevel Planetary Gearbox shrink disk, directly sided splined bore and internal involute spline. Gearbox sizes can be combined and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. acceleration Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm based on the gearbox size
Engine shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement A lot of differents gear plans available
Bevel gearboxes can be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby additional angles are also fundamentally possible. The path of rotation of the drive shaft and the result shaft could possibly be the same or opposing, depending on the installation situation of the bevel gears.
The simplest kind of bevel gearbox has a bevel gear stage with straight or helical teeth. This type of gearing is definitely cheaper to manufacture. However, since only little profile coverage can be recognized with gearwheels with directly or helical tooth, this bevel gearbox operates quietly and has less transmittable torque than various other bevel gear the teeth. When bevel gearboxes are used in mixture with planetary gearboxes, the bevel gear stage is usually realized with a ratio of 1 1:1 in order to maximize the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth can be in the form of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high degree of total protection, but are already more costly to manufacture than bevel gears with directly or helical teeth because of their design.
The advantage of spiral bevel gears is that both the quietness and the transmittable torque can be increased. High speeds are also feasible with this kind of gear the teeth. Bevel gearing generates high axial and radial loads during procedure, which can only end up being absorbed at one part because of the intersecting axes. Particularly if it is used as a rapidly rotating drive stage in multi-stage gearboxes, special attention should be paid to the program lifestyle of the bearing. Also, unlike worm gearboxes, self-locking can’t be realized in bevel gearboxes. When a right angle gearbox is needed, bevel gearboxes can be utilized as a low-cost option to hypoid gearboxes
The advantages of bevel gearboxes:
Use when set up space is limited
Compact design
Can be coupled with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower effectiveness level than planetary gearbox
Noisier
Cheaper torques in single-stage tranny ratio range
Ever-Power is engaged in the field of manufacturing Bevel Planetary Equipment Box with optimum design feature and latest technology of enhancing the geometrical precision of the gear the teeth profile with the group of experienced experts. We are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Ranked Torque : 0.5 Kg-m to 100000 Kg-m
• Insight Power : 0.25 HP to 100 HP
• Input Speed : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Motor / Hydraulic Motor
• nput Type : Hollow Input/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an Internal toothed Ring Gear to which are set 3 Planet mounted on earth carrier engaging also with sunlight Gear (Pinion) and reduced Output rate is taken through World Carrier and Ring Equipment is remain stationary. Output shaft maintaining the same path of rotation as Input.
Ever-Power Bevel Planetary Gear Boxes trusted in Material Handling Equipments, Mechanical Industry, Glucose Industry, Cement Industry, Chemical Industry, Food Industry, Construction Industry, Agricultural Industry, Power Industry, Mobile Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Electric motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugars Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,BESPOKE BUILD Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Input, Solid Output, Hollow Input, Hollow Output, Solid Result Splined Shaft, Solid Insight Splined Shaft, Hollow Result Splined Shaft, Hollow Input Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are manufactured from superior quality raw material such as Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Bevel Planetary Equipment Boxes are highly efficient, Compact in proportions, having high Shock Load Capacity, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Input and Result Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is created and made to specifically meet the multiple requirements of our customers. The mixture of ground gears and precision gear components ensures performance effectiveness and high uptime. The present selection of bevel planetary gearboxes includes four sizes, each as solitary, dual or triple stage style. This allows overall tranny ratios from i = 3:1 to i actually = 512:1 to be recognized. Each gearbox variant is also available as precision design with reduced backlash.
Innovative solutions for most applications and numerous options – often special customized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and floor ring gears
Case – hardenend and ground planet gears and sun
pinions guarantee high tranny quality and long
lifetime
Low Backlash
Easiest mounting of electric motor through flexible flange
system
High flexibility with tested hollow drive shaft system
Integrated axial length compensation to pay
for thermal expansion of the motor shaft
High efficiency and easy running through high tooth
flank quality, planet gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to i = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth operating achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Special seals (labyrinth seals or double seals with individual grease-filled chamber) that protect against lubricant leakage and contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft meant for shrink disc, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and liquid couplings, clutches and torque limiters.
Accessories such as torque arms, shrink discs, backstops and brakes, oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers feature a combination of planetary and bevel helical gears that takes advantage of the strengths of each technology: small size, reliability and easy maintenance. The BPH group of correct angle gearboxes combines one slower helical stage with a set of Gleason bevel gears and one or more planetary stages. The look of these compact gear devices is based upon precise analyses using FEM techniques, which means performance, duration and silence. These lighter, more compact gear reducers surpass traditional solutions, ensuring shorter production situations and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmitting Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technology | Plastics & Rubber Technologies
Ever-Power provides a complete drive whose components are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear unit, adapter, coupling, and electric motor.
A planetary gearmotor is smaller sized (shorter), as intermediate components such as adapter flanges and couplings are not necessary.
A lot of variants ensures maximum adaptation to the application form.
Finely graded equipment ratios due to the high variance of the Ever-Power gearmotor at the input end.
Short delivery times for regular variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D versions and 2D dimension sheets in the freely accessible DriveCAD tool.
Comprehensive range of additional components available from the whole Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as system and solution provider whom products complete drive systems in one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for sector applications in material handling, sugar, marine, defense, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes possess modular design, great quality, high energy performance, low noise, long assistance existence, high radial loading capability, and all at affordable prices with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugars mill drives with foot and shaft mounted.
All Ever-Power planetary equipment units are offered in high capacity ranges with confirmed Ever-Power quality. Ready obtainable sizes guarantee not only a huge torque spectrum but also a product range that provides you with multiple choices. Make the the majority of the flexibility Ever-Power provides, leverage the advantages of Ever-Power planetary equipment units. Right here, you will find off-the-shelf, highly advanced drive and gear unit solutions. Our standard product range already includes solutions for a big number of specific requirements that require to be taken into consideration in a great variety of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Packaging, Textile, Chemical substance, Sugar, Material Handling Gear, Mining, and Metal industries.