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Custom Pulleys
Ever-power gets the expertise and technical features to manufactures pulleys that are made for the most intricate applications. Our state-of-the-art technology can accommodate any type of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides plus much more. If it’s technically feasible, we will be able to produce it no matter what size, materials or fine detail required. Furthermore to assist with your projects Ever-power can produce a prototype in addition to any production quantity.
Contact Application Engineering to discuss your custom pulley requirements and design challenges. You can also design your very own pulley model using our custom made 3D Model Configurator . Download your model or send it for a free of charge quote.
Custom Pulleys in Light weight aluminum and other Finishes
Aluminum may be the standard steel for all share pulleys and most custom pulleys. Nevertheless, there are a number of other components and completed such as metal or hard anodized aluminium that your application may require. Ever-power uses CNC technology and an experienced manufacturing team to make your custom pulleys with the quickest turnaround amount of time in the industry. View our Components and Finishes
We provide pulleys in various diameter sizes, ranging from 1 inch to 35 inches.
Our pulleys could be manufactured with many various kinds of belt grooves, including A,B,C,D,Electronic,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We specialize in manufacturing pulleys made from cast iron. We are able to also manufacture pulleys using a variety of other materials such as steel, bronze, plastic, aluminium, and brass.
We provide assistance through the design phase of consumer orders, to greatly help our customers have the most cost effective and effective pulley or sheave design.
We use the latest inspection gear that helps us to keep up quality throughout the production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Optimum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Optimum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Ranging from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies

About Custom Pulleys
In the wonderful world of manufacturing non-standard parts often mean “custom” parts. Custom parts mean a complete host of items that a lot of manufacturers can’t afford; things such as unique tooling, manufacturing, and processes. These special extras needed to create customized parts mean an extended lead time and, ultimately, increased prices.
For a lot of companies, creating customized parts is handled in exactly in this manner. At Torque Transmissions, nevertheless, we have a different method of handling custom parts which makes better sense for our business and for our clients businesses.
At Torque Transmission we utilize a PULL production process. Pull-through production is characterized by smaller batches, quick responses to consumer demands, and smooth product flow. This kind of creation is an exemplory case of lean manufacturing and is the reason why we are able to make orders to consumer specifications.
What characterizes the kind of lean manufacturing Torque Transmission utilizes?
No inventory: we make what is ordered
Same production process as is standard
Standardized tooling: we make use of our standard mold base system to make exclusive mold tooling, which results in an exceedingly quick set up
Customer’s deadline places the order in the production schedule
Once an purchase is started it techniques through the manufacturing procedure without delays or queues
Pull-through production of this kind facilitates product customization because the products are made if they are ordered. This allows us to offer products that may meet a customer’s requirements, instead of offering standard products that may not meet up with the needs of a customer or do the job 100%.