FAF Series Hollow Shaft Output Helical Gearbox with Flange Mounted

FAF Series Hollow Shaft Output Helical Gearbox with Flange Mounted

FAF Series Helical Gearbox

FAF Series Helical Gearbox Specifications:

Product name: FAF series parallel shaft helical gearbox
Model: FAF37/47/57/67/77/87/97/107/127/157
Mounting ways: Foot-mounted, flange-mounted, or shaft-mounted
Input ways: Motor input, AM (IEC) flange input, and shaft input
Output way: Solid shaft output, hollow shaft output, output with large flange, output with small flange
Efficiency: 96% for basic two-stage, 94% for three-stage
Housing material: HT250 high-strength cast iron
Gear material: 20CrMnTi
Surface hardness of gears: HRC58-62
Input/Output shaft: 40Cr steel
Heat treatment: Carburizing and quenching
Bearing: C&U or another brand
Oil seal: NAK or another brand
Lubricating oil: Gear oil
Packing: Plywood case

FAF Series Helical Gearbox Parameter:

FAF Series Hollow Shaft Helical Gearbox

Input power and permissible torque chart
Size 37 47 57 67 77 87 97 107 127 157
Structure F   FA   FF   FAF   FAZ
Input power
(kW)
0.18-3.0 0.18-3.0 0.18-5.5 0.18-5.5 0.37-11 0.75-22 1.1-30 2.2-45 7.5-90 11-200
Ralio 3.81-128.51 5.06-189.39 5.18-199.70 4.21-228.99 4.30-281.71 4.12-270.68 4.68-280.76 6.20-254.76 4.63-172.17 11.92-267.43
Permissible
torque(N.M)
200 400 600 820 1500 3000 4300 7840 12000 18000

 

FAF Series Single Stage Helical Gearbox Design:

The FAF Series Hollow Shaft Output Helical Gearbox with Flange Mounted features a modular, parallel shaft design optimized for space-constrained applications with easy integration. The housing, crafted from high-strength HT250 cast iron, ensures durability and resistance to wear, ideal for hollow shaft flange-mounted helical gearboxes for materials processing. Gears are made from 20CrMnTi steel with a surface hardness of HRC58-62, utilizing advanced grinding and shape modification for low noise and high load capacity.

Equipped with premium bearings from SKF, C&U, and HRB and oil seals from SKF, NAK, and KSK, the gearbox ensures reliable sealing and minimal maintenance. The 40Cr steel shafts are precision-machined and rigorously tested for dynamic/static balance to guarantee smooth operation. Each unit is cleaned with diesel oil, painted, and pressurized to 2.5 kg to prevent oil leakage, with noise levels verified by a decibel meter. This makes the FAF Series helical gearbox with cast iron housing perfect for demanding environments like screw conveyors and conveyors.

Key Features of FAF Series Helical Gearbox with Hollow Shaft Output:

High Efficiency

The FAF Series Helical Gearbox achieves up to 98% efficiency with its parallel shaft design, minimizing energy loss in conveyors and metallurgy. Its high efficiency hollow shaft flange mounted gearbox ensures optimal power transmission for FAF Series helical gearbox for screw conveyors.

Low Noise Operation

Precision-engineered helical gears minimize noise, making the low-noise FAF Series helical gear reducer ideal for pharmaceutical equipment and food processing. This ensures a quieter workplace in parallel shaft gear reducers for materials processing.

Compact and Modular Design

The compact FAF Series helical gearbox for machinery features a modular design with keyed hollow shaft output and flange mounting for seamless integration into systems like screw conveyors and lifting equipment. Its robust construction supports high loads in a hollow shaft flange mounted helical gearbox for the chemical industry.

FAF Series Helical Gearbox Application:

FF Series Helical Gearbox Application

  • Conveyors: The FAF Series Helical Gearbox powers conveyor systems with high torque and efficiency, ideal for FAF Series helical gearbox for screw conveyors in materials handling.
  • Materials Processing: Perfect for parallel shaft gear reducer for materials processing, this gearbox drives machinery in steel and metal processing with reliable performance.
  • Metallurgy Industry: The hollow shaft flange mounted helical gearbox for the metallurgy industry supports heavy-duty applications like rolling mills with high torque.
  • Chemical Industry: The durable hollow shaft flange mounted gearbox for the chemical industry withstands corrosive environments, ensuring reliability in processing equipment.
  • Food and Beverage: The low-noise FAF Series helical gear reducer is suited for food processing equipment, offering hygienic and efficient operation.

F Series Helical Gearbox Structure:

Structure  Description
F…Y… :  Foot installation of the inline helical gearbox with a solid shaft
FA…Y… :  Flange-mounted inline helical gearbox with hollow shaft
FAZ…Y… :  Short flange mounted parallel shaft helical gearbox with hollow shaft
FF…Y… :  Flange-mounted parallel shaft helical gearbox with solid shaft
FAF…Y… :  Flange-mounted parallel shaft helical gearbox with hollow shaft
F(FA, FF, FAF, FAZ)S… :  Shaft input parallel shaft helical gearbox
F(FA,FF,FAF, FAZ)…R…Y… :  Foot mounted combinatorial, shaft input helical gearbox with solid shaft
F(FA, FF, FAF, FAZ)S…R… :  Shaft input combinatorial parallel shaft helical gearbox
F(FA, FF, FAF, FAZ)…Y… :  Other motor or other drive connect with gearbox, flange required to be connected

F Series Helical Gearbox

How to Use the FAF Series Helical Gearbox?

Installation of Hollow Shaft Flange-Mounted Gearbox: Secure the FAF Series Helical Gearbox using B5/B14 flange mounting points with high-strength bolts, ensuring precise alignment with the driven shaft for keyed hollow shaft output. This is critical for hollow shaft flange mounted helical gearbox for screw conveyors in conveyors or metallurgy.

Lubrication for Optimal Performance: Use 220# gear oil or manufacturer-recommended lubricants for oil-bath and splash lubrication. Check oil levels monthly to maintain efficiency in hollow shaft flange-mounted helical gearboxes for the chemical industry.

Operation and Monitoring: Connect the FAF Series Gear Reducer to a motor (e.g., AC, inverter, or servo motor) and verify that the transmission ratio suits your application. Start gradually and monitor for noise or vibrations, essential for a high-efficiency hollow shaft flange-mounted gearbox in materials processing.

Maintenance for Longevity: Inspect gears, bearings, and seals every 6–12 months, replacing lubricant as needed to ensure the durable hollow shaft flange mounted gearbox for the chemical industry remains reliable.

Safety Considerations: Install safety guards around the FAF Series Helical Speed Reducer to protect operators. Conduct regular safety checks to comply with standards, especially for parallel shaft gear reducers for materials processing.

About Us:

As a leading supplier of helical gearboxes, we specialize in delivering innovative and reliable solutions for industrial applications worldwide. Our flagship FAF Series Hollow Shaft Output Helical Gearbox with Flange Mounted offers superior performance, featuring high efficiency hollow shaft flange mounted gearbox capabilities, low noise FAF Series helical gear reducer technology, and a compact FAF Series helical gearbox for machinery. With expertise in conveyors, materials processing, metallurgy, chemical processing, and food and beverage industries, we provide tailored parallel shaft helical gear reducers that enhance efficiency and durability.

Our FAF Series helical gearbox with cast iron housing ensures robust performance in harsh conditions, ideal for hollow shaft flange mounted helical gearbox for screw conveyors and parallel shaft gear reducer for materials processing. Committed to innovation, we offer FAF Series Helical Gearbox Price and Specifications with comprehensive support and customized solutions. Choose us for durable hollow shaft flange-mounted gearboxes that drive operational excellence.

Helical Gearbox Packing and TransportationHelical Gearbox Packing and Transportation

Gear Reducers

World class gear manufacturing capabilities, quality material suppliers, and a state of the art quality process allows EPT to offer the highest level of precision, durability and endurance. The EPT Planetary Reducers are designed and built for advanced high speed low backlash applications. The EPT manufacturing processes allows us to offer exceptional shock load capacities and various mounting options.

Surface Treatment

Annealing, natural canonization, heat treatment, polishing, nickel plating, chrome plating, zinc plating,yellow passivization, gold passivization, satin, Black surface painted etc.

Processing Method

CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly

QC & Certificate

Technicians self-check in production,final-check before package by professional Quality inspector
ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009

Package & Lead Time

Size: Drawings
Wooden Case/Container and pallet, or as per customized specifications.
15-25days samples. 30-45days offcial order
Port: Shanghai/Ningbo port

FAQ

Q: Are you trading company or manufacturer ?
A: Our group consists in 3 factories and 2 abroad sales corporations.

Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: How long is your delivery time ? What is your terms of payment ?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization. For standard products, the payment is: 30% T/T in advance ,balance before shipment.

Q: What is the exact MOQ or price for your product ?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.

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