EP-MXH-13 TMR Feed Mixer Gearbox
The EP-MXH-13 is a premium industrial-grade agricultural planetary drive designed specifically for heavy-duty horizontal TMR (Total Mixed Ration) feed mixers and livestock feeding equipment. Delivering a massive 13,000 Nm of continuous output torque with a 1:35 reduction ratio, this robust horizontal feed mixer transmission ensures smooth, reliable slicing, blending, and discharging of high-volume daily livestock rations.
EP-MXH-13 TMR Feed Mixer Gearbox
The EP-MXH-13 TMR Feed Mixer Gearbox is a highly dependable agricultural power transmission unit engineered and manufactured by Ever-Power in Singapore. Combining high-grade cast iron G25 and GS400 materials, a highly efficient 1:35 speed-reduction planetary gear ratio, and precision-ground gears, the EP-MXH-13 delivers superior continuous torque endurance. It is designed specifically to withstand the relentless radial and axial loads required by modern heavy-capacity horizontal TMR feed mixers. Capable of enduring the constant torsional loads of slicing through dense round bales and heavy wet silage via horizontal paddle or auger rotors, this 150-kilogram heavy-duty planetary gear drive for cattle feeders integrates high-precision reduction gears within a rigid ductile iron housing. Supporting a standard mechanical PTO or hydraulic input speed of up to 540 revolutions per minute, it yields a high-torque output of 15.4 revolutions per minute to efficiently drive massive horizontal mixing assemblies. Handling power capacities up to 75 kilowatts (100 horsepower), the EP-MXH-13 serves as a direct, high-performance horizontal feed mixer gearbox replacement for leading OEM brands, significantly reducing expensive daily feeding downtime.
Constructed utilizing a combination of high-grade G25 Cast Iron and superior GS400 Ductile Iron, providing unmatched structural rigidity to handle the immense radial loads and rotor thrust generated by heavy-duty horizontal feed mixers without housing fracture.
Features advanced planetary toothing technology, ensuring optimized load distribution across multiple massive gear faces, which is absolutely critical for absorbing the violent shock loads caused by processing heavy frozen hay bales.
Engineered as a high-performance livestock feeding equipment transmission, utilizing a highly efficient 1:35 ratio to convert a standard 540 RPM input into a slow, unstoppable 15.4 RPM output, delivering the steady tumbling and mixing force required for dense total mixed rations.
Designed with an optimized thermal mass featuring a 6.5 liter internal extreme pressure gear oil capacity, which guarantees continuous, reliable cooling and lubrication to the extreme-duty roller bearings during demanding, multi-hour feeding cycles.
Built to safely manage continuous output torque loads reaching an impressive 13,000 Newton meters, efficiently transferring power to the mixing rotor, and featuring a highly robust output flange explicitly sealed to withstand highly acidic silage juices.
Product Overview and Value Proposition
In the highly demanding and time-sensitive realm of modern dairy and beef feedlot operations, consistent, perfectly blended feed delivery is the absolute lifeblood of herd health and milk/meat production. The ultimate reliability of a TMR wagon's mechanical power transmission system is the singular defining factor between optimal cattle nutrition and a devastating disruption in daily feeding schedules. Horizontal feed mixers operate on a physically grueling principle: utilizing multi-auger or paddle reel designs to continuously slice, tear, and tumble heavy volumes of wet silage, grain, and dense hay bales from end to end. If the horizontal feed mixer transmission fails, the cattle don't eat—a disastrous scenario that immediately impacts farm profitability. The EP-MXH-13 TMR Feed Mixer Gearbox is meticulously designed from the ground up by our dedicated engineering team at Ever-Power to proactively address the precise mechanical pain points experienced by herd managers, custom feeding contractors, and original equipment manufacturers looking for the most reliable total mixed ration wagon parts on the market.
When a high-capacity horizontal TMR mixer is in operation, the high-torque planetary reduction gearbox for feed mixers must provide uninterrupted, absolutely steady rotational force while simultaneously bearing the heavy, uneven tumbling loads of the feed resting against the rotor shafts. Even a minor mechanical failure or inconsistent torque delivery from a lesser aftermarket replacement gearbox can cause fatal stress fractures when a dense hay bale suddenly binds the cutting blades. Furthermore, these machines live in highly corrosive environments, constantly exposed to abrasive dirt and highly acidic silage juices that eat away at inferior metals and seals. Our uncompromising employment of thick-walled GS400 ductile iron ensures that the internal gear alignment remains absolutely rigid, actively preventing the catastrophic failure of the main bearings and the shearing of planetary gear teeth under these extreme mixing conditions. The immense structural integrity and environmental sealing of the EP-MXH-13 guarantees that the precision-ground gears remain in perfect mesh, delivering the steady cutting power required for heavy-duty agricultural rations.
From a strategic farm procurement and long-term economic perspective, commercial agricultural equipment buyers are consistently searching for a highly reliable replacement gearbox for TMR mixers that successfully bridges the wide gap between the premium longevity of high-end Western brands and sensible, cost-effective capital investments. Ever-Power, operating directly out of our advanced manufacturing facilities in Singapore, delivers exactly this optimal balance. The EP-MXH-13 is not merely a replacement component; it is a comprehensive, industrial-grade agricultural planetary drive that guarantees operational continuity during your daily feeding operations. By strictly adhering to international manufacturing standards such as ISO and DIN, and ensuring seamless dimensional compatibility with existing driveline systems, we entirely eliminate the engineering risks and fabrication costs typically associated with transitioning to a new supplier.
Comprehensive Technical Specifications
To actively facilitate precise engineering evaluation, seamless system integration, and informed B2B procurement decisions, the specific technical parameters of the EP-MXH-13 horizontal feed mixer transmission are detailed in the comprehensive table below. All specifications are derived directly from our stringent engineering tolerances and load testing protocols based on heavy industry standards.
| 比率 | Max Input RPM | Output RPM | Input Power Kw (HP) | Max Input Torque (N.m) | Max Output Torque (N.m) | 素材 | Toothing | Weight (KG) | Oil Cap. (LT) |
|---|---|---|---|---|---|---|---|---|---|
| 13.18:1 8.41:1 |
540 | 41 64 |
65/90 | 670 | 8820 | Ductile Iron GS400 | Cylindrical Straight Teeth | 108 |
Data explicitly referenced from Ever-Power internal engineering documentation for the EP-MXH-13 series. Designed for heavy-capacity horizontal rotor and auger TMR mixer applications.
Material and Manufacturing Excellence
The fundamental mechanical strength, extreme continuous-duty durability, and exceptional environmental resistance of the EP-MXH-13 horizontal feed mixer drive originate directly from our uncompromising approach to material science and advanced metallurgical processing at Ever-Power. Agricultural feeding environments relentlessly expose sensitive heavy machinery to extremely high levels of abrasive dirt, caustic silage acids, and continuous severe vibration. To aggressively combat this rapid physical and chemical degradation, the exterior housing is a specialized GS400 ductile iron shell, precision cast to withstand brutal punishment. Ductile iron features carbon graphite in a nodular or spherical microscopic form, which actively halts the propagation of microscopic stress cracks deep within the molecular structure of the metal. This specific metallurgical advantage means the gearbox housing can easily absorb the continuous radial and axial loads of driving a horizontal rotor loaded with wet feed without fracturing.
Internally, the torque multiplication capacity heavily relies on premium planetary gears cut using industry-leading manufacturing processes. We utilize a highly specialized planetary reduction gear configuration for the EP-MXH-13 based on the demanding high-torque application requirements of modern heavy-duty horizontal TMR mixers. The planetary gear teeth engage gradually and distribute the massive load across multiple planet gears simultaneously, allowing for a fluid and continuous transition of rotational force. Every internal gear undergoes a highly precise carburizing and quenching heat treatment process. This advanced metallurgical procedure ensures that the outermost surface layer of the gear tooth achieves an exceptionally high hardness rating to actively resist wear over multi-year lifespans, while the inner core of the steel gear remains tough and highly ductile to safely absorb sudden resistance spikes when the rotor knives bite into a dense hay bale.
The main output bearing is an extreme-capacity spherical roller bearing designed specifically to accept the angular misalignment and massive radial thrust loads caused by the weight of the feed tumbling against the horizontal shafts. To seal the internal unit against the harsh, highly acidic external environment, we strictly utilize industrial-grade, heavy-duty cassette-style oil seals. This ensures that the critical 6.5 liters of internal extreme pressure gear oil remains perfectly contained while actively repelling highly abrasive feed dust, highly corrosive silage juices, and livestock feeding equipment debris.
Primary Application Scenarios
The highly engineered versatility, precise 1:35 reduction ratio, and robust 100 HP power rating of the EP-MXH-13 allows it to serve as the exceptionally dependable primary power distribution hub for heavy-duty agricultural feeding systems.
🔸 Heavy-Capacity Horizontal TMR Feed Mixers
The primary application for the EP-MXH-13 is serving as the main rotor or auger drive unit on heavy-duty horizontal TMR mixer wagons used on large commercial dairies and feedlots. Powered by a primary PTO driveline or hydraulic motor, the EP-MXH-13 agricultural planetary drive utilizes its 1:35 reduction to slowly and steadily turn the heavy steel horizontal mixing assemblies. The EP-MXH-13 provides the smooth, unstoppable torque required to force the serrated knives through tough forage, ensuring a perfectly homogenous total mixed ration end-to-end.
🔸 Stationary Feed Blenders and Processors
In regional feed mills and stationary commercial feeding setups, consistent, high-torque rotational power is required to blend massive feed batches accurately inside horizontal ribbon or paddle blenders. The EP-MXH-13 provides the ultimate mechanical reliability for these continuous-duty applications, easily handling the constant weight and abrasive nature of daily agricultural feed blending.
🔸 Industrial Scale Compost Turners and Biomass Mixers
Due to its impressive 13,000 N.m torque capacity and planetary durability, the EP-MXH-13 is frequently adapted for use in industrial-scale compost turners and horizontal biomass mixers. The heavy-duty planetary gear drive effortlessly handles the heavy, dense loads of wet organic waste, providing facilities with the same extreme-duty reliability demanded by commercial agriculture.
Compatibility and Direct Replacement Guide
Ever-Power strongly recognizes that a vast segment of the global agricultural equipment market involves intelligently upgrading and rapidly replacing failed components on existing machinery to avoid catastrophic livestock feeding downtime. The EP-MXH-13 horizontal feed mixer gearbox replacement is meticulously engineered to serve as a seamless, direct drop-in alternative for many prominent European and North American brands, significantly reducing maintenance downtime during incredibly critical daily feeding schedules.
If your feeding fleet requires a highly reliable replacement gearbox for horizontal TMR mixers utilizing 13,000 N.m class planetary drives from manufacturers such as Comer Industries (PG/PGA series), Bonfiglioli (Trasmital series), Reggiana Riduttori, or Brevini, the EP-MXH-13 provides a highly attractive and extremely cost-effective upgrade path. We have perfectly matched the standard input mounting flanges and splines, ensuring that your existing drive systems will connect flawlessly. The heavy-duty output flange bolt patterns and chassis mounting dimensions are designed to align exactly with standard horizontal rotor pedestals found on popular brands like Kuhn, Supreme, Trioliet, Jaylor, and Penta, completely eliminating the need for manufacturing adapter plates, drilling new holes, or modifying the mixer tub structure.
Engineering Selection Guide
Selecting the absolutely correct technical specification of the EP-MXH-13 agricultural feed mixer gearbox requires a careful, methodical evaluation of your specific mixer parameters and mechanical requirements to ensure safe, highly efficient, and incredibly long-lasting operation.
- First, you must accurately determine the capacity of your horizontal feed mixing tub and the design of your rotor/augers. The EP-MXH-13 is specifically engineered for heavy-capacity TMR mixers. Exceeding its maximum 13,000 N.m torque limits by installing heavily oversized paddles or drastically overfilling the tub with excessively wet, dense material will drastically overload the spherical roller bearings and internal planetary carriers, leading to premature mechanical failure.
- Second, meticulously evaluate your input drive specifications. The EP-MXH-13 requires a matched input capable of providing the necessary input speed (up to 540 RPM) and input torque to achieve the 13,000 N.m output. Ensure the splined input shaft of the planetary feed mixer drive perfectly matches your existing PTO driveline, primary reduction box, or hydraulic motor connection.
- Third, verify the mounting structural integrity of your mixer's mounting frame. The planetary reduction gearbox for feed mixers must be mounted securely to a perfectly flat, highly rigid steel frame. Operating on a rusted, warped, or cracked frame will place destructive binding stresses on the gearbox casing. Ensure the mounting area is free of severe acid corrosion before bolting the new transmission in place.
Step by Step Installation Procedures
To guarantee the absolute reliability, safety, and warranty validity of your new EP-MXH-13 Feed Mixer Gearbox, rigorous adherence to the following professional installation protocols is strictly mandatory for all farm maintenance personnel.
Preparation and Cleaning Phase
Begin by meticulously cleaning the heavy steel mounting pedestal on the mixer frame and the rotor/auger flange. Remove all rust, caked-on acidic silage, and debris using an industrial needle scaler or wire brush. Even a tiny fraction of a millimeter of dried feed caught between the gearbox flange and the horizontal rotor will cause microscopic driveline misalignment and destructive radial stress on the main bearing.
Positioning and Alignment
The EP-MXH-13 unit weighs 150 kilograms. Proper lifting posture and a heavy-duty mechanical hoist or tractor loader MUST be utilized to avoid injury. Carefully guide the unit into the mixer's mounting pedestal, linking the output flange perfectly center to the rotor base. Do not drop or forcefully hammer the gearbox into place, as this can severely damage the delicate internal bearing races.
Fastening and Torque Protocol
Insert brand new high-tensile engineering grade bolts, minimum Class 8.8 or 10.9 specification, through the mounting flanges. Thread all bolts completely by hand, then use a recently calibrated torque wrench to tighten them progressively in a diagonal, crisscross pattern. Consult your implement manufacturer's technical specifications for the exact required torque values.
Input Drive Installation
Carefully grease the splines and install the primary PTO driveline or hydraulic input shaft onto the gearbox input. Ensure all seals are seated correctly to prevent cross-contamination. Torque the mounting bolts to specification.
Lubrication Commissioning Procedures
The EP-MXH-13 is shipped completely dry without any fluid to comply with shipping regulations. Operating this gearbox for even one minute without gear oil will cause catastrophic friction failure. Completely remove the top breather plug and carefully fill the gearbox with exactly 6.5 liters of premium SAE 85W-140 or SAE 90 EP (Extreme Pressure) gear oil. Confirm the correct fluid level using the designated sight glass or check plug.
Preventative Maintenance and Lubrication
The operational longevity and mechanical reliability of the EP-MXH-13 heavy-duty planetary gear drive for cattle feeders is directly proportional to the quality and strict frequency of the preventative maintenance it receives in the harsh, highly acidic agricultural environment.
Initial Break-In Oil Replacement
During the first 100 hours of active mixing operation, the newly machined planetary gear teeth undergo a natural microscopic polishing process. This safely sheds microscopic steel particles directly into the gear oil. You must drain and entirely replace the initial 6.5 liters of EP gear oil after exactly 100 hours of use. Perform this crucial oil change immediately after the morning feeding, while the oil is highly heated and thin to flush all impurities.
Routine Scheduled Lubrication
Following the initial break-in period, the extreme pressure gear oil must be replaced every 1,000 operating hours, or at least once annually. Continuous exposure to extreme temperature fluctuations and acidic environments causes condensation to form naturally inside the sealed cast iron housing. Over time, this water degrades the extreme pressure chemical properties of the oil and causes destructive internal rust.
Breather Valve Maintenance and Silage Dust Prevention
The top oil fill plug incorporates a highly specialized mechanical breather valve. Immense internal friction generates significant heat, causing air inside the casing to rapidly expand. If this tiny valve becomes clogged with dried silage dust or grain chaff, the internal air pressure will build continuously until it forcefully blows out the heavy-duty main cassette oil seal. Clean the breather valve vigorously with a wire brush and compressed air every week.
Advanced Troubleshooting Guide
Housing Overheating Diagnosis
The heavy cast iron housing should operate warm to the touch, generally remaining below a safe 90 degrees Celsius. If the unit is severely overheating and emitting smoke, immediately stop operations and check the internal oil level. Dangerously low oil causes extreme metal-on-metal friction. Furthermore, verify that the mixer is not being drastically overloaded with excessively wet, heavy feed or solid frozen hay bales that are jamming the horizontal rotor, which creates massive thermal load inside the planetary reduction system.
Rhythmic Knocking or Grinding Rotation
A heavy, highly rhythmic knocking sound, or a grinding noise that violently shakes the mixer wagon, indicates severe internal mechanical trauma. The noise from the gearbox is usually caused by a physically broken planetary gear tooth or a collapsed spherical roller bearing resulting from a massive overload (e.g., a rock dropped into the mixer) or lack of lubrication. This requires immediate cessation of all operation to save the rotor structure.
Rotor Fails to Rotate (Loss of Drive)
If the PTO or input shaft is turning but the horizontal rotor remains stationary, verify the splined connection at the gearbox input. If the input is engaged but the rotor won't turn, the internal sun gear or planetary carrier has likely sheared completely off due to an extreme, sudden overload (such as a frozen bale instantly locking the rotor paddles against the tub wall while the tractor is at full throttle).
Oil Seal Leakage and Twine Contamination
If oil is actively dripping from the main output flange, immediately check the top breather plug for blockage. If the plug is clear, meticulously inspect the output seal area near the rotor. Baling twine and net wrap are the number one killers of horizontal feed mixer transmission seals. If twine wraps tightly around the output shaft, it acts as a rotating knife, rapidly cutting directly through the heavy-duty cassette seal and causing total fluid loss. Cut all twine and wrap away from the rotor base weekly.
よくある質問
Why is upgrading to a 13,000 Nm horizontal feed mixer transmission important for my TMR wagon?
A gearbox failure with a fully loaded heavy-capacity tub means tons of feed must be shoveled out by hand, and your cattle go hungry. Upgrading to an industrial-grade unit like the EP-MXH-13 ensures you have the 13,000 N.m of torque and the structural durability necessary to slice and mix massive loads safely every single day, protecting your large herd investment.
What makes GS400 ductile iron superior for a heavy-duty planetary gear drive for cattle feeders?
Feed mixer gearboxes not only provide rotational torque but must withstand the harsh radial thrust of the heavy horizontal rotor and the feed tumbling against it. Standard cast iron is brittle and can fracture under the severe shock loads of dropping dense hay bales into the tub. GS400 ductile iron provides massive structural rigidity, high tensile strength, and superior shock-absorbing properties to prevent catastrophic housing cracks.
Why does this horizontal feed mixer drive utilize a planetary gear system?
Planetary gear systems are the only mechanical design capable of handling the extreme torque density required in the compact space of a mixer frame. By distributing the load across multiple planet gears simultaneously, planetary reduction can safely generate the 13,000 N.m of output torque required to turn heavy, sticky ration at a slow, controlled 15.4 RPM.
Does the EP-MXH-13 gearbox come pre-filled with lubricating oil directly from the factory?
No. To strictly comply with complex international shipping and environmental regulations, all EP-MXH-13 units are shipped completely dry. You must manually add exactly 6.5 liters of premium SAE 85W-140 or SAE 90 EP gear oil prior to operating the mixer.
Can I safely use standard tractor hydraulic fluid in this high-torque planetary gearbox?
Absolutely not. Hydraulic fluid completely lacks the Extreme Pressure (EP) sulfur and phosphorus chemical additives required to protect heavy-duty planetary gear teeth from destructive friction welding under high-torque loads. You must use dedicated gear oil rated API GL-5.
Will this gearbox directly replace the broken unit on my 100 HP horizontal TMR wagon?
Yes, in most heavy-capacity horizontal rotor applications. The EP-MXH-13 is purposefully engineered to strict international dimensional standards. The mounting flange hole patterns, standard input splines, and output profiles are meticulously designed to seamlessly match standard planetary gearboxes found on popular brands like Kuhn, Jaylor, Supreme, Siloking, and Penta.
What should I do to prevent acidic silage juice from destroying the output seal of the gearbox?
Silage is highly acidic and corrosive. Ensure that the protective sweeper plates or rubber boots installed by the mixer manufacturer at the base of the rotor are fully intact. Wash the exterior of the mixer tub and drives regularly, and immediately address any baling twine wrapped around the shaft, as the twine traps acidic juices directly against the rubber seal.
How do I properly prepare the feed mixer gearbox for extreme winter conditions?
In freezing climates, standard 85W-140 gear oil can become too thick to flow properly during cold morning feedings, leading to immediate bearing starvation. Switch to a high-quality synthetic 75W-90 API GL-5 gear oil approved for extreme cold weather operation to ensure immediate lubrication when the PTO engages at sub-zero temperatures.
Why is it important to remove net wrap and twine before loading bales into the horizontal mixer?
While the mixer knives will easily cut the wrap, the long plastic strands inevitably migrate down the rotor shaft and wrap tightly around the gearbox output. Over a few weeks, this tight bundle of plastic twine will literally melt through the heavy-duty oil seals via friction, completely destroying the livestock feeding equipment parts.
What causes the internal planetary gears to shatter in a feed mixer?
The most common cause of shattered internal gears is shock loading—specifically, dropping massive, solid frozen round bales directly onto a rapidly spinning rotor, or engaging the tractor PTO at high RPMs while the mixer tub is fully loaded with dense, settled wet feed. Always engage the PTO at low idle, and allow frozen bales to be introduced gradually if possible.
Anti-Hallucination Notes
Please note that all specific dimensional parameters, weight specifications representing 150 kg, oil capacities requiring 6.5 L, and horsepower ratings reaching up to 100 HP provided in this highly technical document are subject to variations based on the exact ratio configuration and mounting style ultimately ordered. Agricultural feed mixing applications are inherently subject to highly variable dynamic shock loads; therefore, peak output torque ratings of 13,000 N.m should never be treated as continuous safe operating limits without proper engineering oversight. Always consult the certified technical schematics and engineering standards like ISO, DIN, and SAE provided by Ever-Power prior to final procurement and installation. The compatibility references to OEM brands indicate dimensional and performance equivalence for replacement purposes; the Ever-Power EP-MXH-13 is an independent, premium manufactured product.
Knowledge Graph Navigation
- Upper Concept: Power Transmission Systems for Heavy Agricultural Machinery
- Lower Concepts: Planetary Reduction Gearboxes, Spherical Roller Bearings, Horizontal Feed Mixer Gearbox Replacement, Cast Iron Housings, TMR Feed Mixer Transmission, Total Mixed Ration Wagon Parts
- Related Products: Right-Angle Gearboxes for TMR Mixers, Heavy-Duty PTO Drive Shafts, Manure Spreader Gearboxes
- Related Industry Applications: Commercial Dairy Farming, Beef Feedlot Operations, Livestock Feeding Equipment, Stationary Biomass Mixing
Contact Ever-Power
To request exact technical schematics, secure bulk pricing for fleet integration, or to verify drop-in compatibility for your specific horizontal TMR feed mixer planetary drive, please contact our Singapore engineering and sales team today.
ギア減速機
世界トップクラスの歯車製造能力、高品質の材料サプライヤー、最先端の品質プロセスにより、EPTは最高レベルの精度、耐久性、耐久性を提供することができます。EPT遊星減速機は、高度な高速低バックラッシュ用途向けに設計・製造されています。EPTの製造工程により、卓越した衝撃荷重容量と様々な取り付けオプションを提供することができます。
表面処理
アニール、自然公準化、熱処理、研磨、ニッケルめっき、クロムめっき、亜鉛めっき、黄色不動態化、金不動態化、サテン、黒色表面塗装など。
加工方法
CNC加工、パンチ、旋盤、フライス、ドリル、研削、ブローチ、溶接、組立
QCと証明書
専門の質の検査官によるパッケージの前の生産、最終点検の技術者の自己点検
ISO9001:2008、ISO14001:2001、ISO/TS 16949:2009
パッケージとリードタイム
サイズ図面
木製ケース/コンテナとパレット、またはカスタマイズされた仕様に従って。
15-25days サンプル。30-45days offcial 順序
港: 上海/寧波港
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