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EP Series Parallel Shaft Helical Gear Reducer
Specification Details:
1.Job specification of helical gear reducer: F37-F157, ten type totally.
2.The output of the helical equipment reducer: 0.12-200KW
3.Project result torque of the helical gear reducer:3.5-21500N•m
4.The transmission ratio of the helical gear reducer: 3.77-281071
5.Various mounting types of helical gear reducer: foot mounting, input flange of B5.
The foot amounting reducer has two machine-processed foot installation surfaces.
Efficiency
94%-98% (depends upon the transmission stage)
Housing material
HT250 high-strength cast iron
Gear material
20CrMnTi
Surface hardness of gears
HRC58°-62 °
Input / Output shaft material
40Cr
Machining precision of gears
Accurate grinding, 6 Grade
Lubricating oil
Gear oil
Heat treatment
Carburizing and quenching
Brand of bearings
Noise (MAX)
65-70dB160
Temp. rise (MAX)
40 ℃
Temp. rise (Oil)(MAX)
50 ℃
Vibration
≤20µm
Tailor made quality and on request
Our helical and bevel-helical gears are our state of the art items. Each unit is customized to the client requirements. The Helical gears are designed, developed, and produced using our advanced technical resources. These gearboxes come in various sizes, ratios, with metric and imperial shafts, steel or high grade cast iron housings, solid or hollow output shafts, and customized input connections for electrical motors.
Helical Parallel Shaft Gearmotor :
1.Modularly design;
2.The component and parts were created and produced standardly, which makes the merchandise great exchangeability and high efficiency, thus can greatly short the delivery time.
3.Low energy consumption, low noise, little vibration, efficiency up to 96%;
4.Good rigdity of cast iron box, high strength, great heat loss, long service life.
5.Gear is constructed of fine alloy forge steel, the surface is finished with carburizing and quenching which ensured high hardness and accuracy.
6.Flange-mounted with hollow shaft, foot-installed with hollow shaft, and optional torque arm and other special accessories.
Energy efficient, corrosion proof, compact
Helical- & Parallel Shaft Gearboxes
The 2-stage helical gearboxes from Ever-Power are a symbol of absolute robustness, high quality and long life.
Ever-Power parallel shaft geared motors (obtainable in 2- or 3- stage models) give a selection of mounting options simply by their high center distance and hollow shaft.
The aluminum housings give both gearbox types light-weight and high corrosion resistance.
Technical Data
Helical gearbox Parallel shaft gearbox
Kind of motor asynchronous or long lasting magnet motor asynchronous or long lasting magnet motor
Rated torque up to 2,060 Nm up to at least one 1,350 Nm
Ratios* 2.55 – 56.68 24.6 – 347
Output speed variable variable
Output shaft solid shaft solid or hollow shaft
Mounting feet or flange install flange mount
Ever-Power Engineers Has A Massive Clientile To Whom IT’S BEEN Supplying Helical Gearboxes As Per Their Specific Requirements.
The High Technicality In The Standard Of Engineering Due To Its Construction And The Design (Modular) Gives An Optimal Performance Output .
Specialized In Providing Prize-Winning Helical Gearboxes & Bevel Helical Gearboxes, Our Company Provides A High Degree Of Effeciency Gearboxes TO YOUR Clients.
Today’s Various Applications Demands IN A VARIETY OF Power Sectors – Medium / Heavy Duty Can Be Met By These Gearboxes.
The Replaceability Of Various Assemblies And The Maintenance Is Done By A Diligent Group Of Ever-Power Which Has VERY SKILLED Manpower For The Maintenance Of Gearboxes .
Bevel Helical Gearbox :
Power : Upto 5500 kW
Reduction Ratio : Upto 650:1
The Inclined Tooth For Torque Transmission Between Parallel Or Correct Angle Shafts With Case Hardened Profile Ground Steel Gears Ensure minimum Noise
Size : 112 To 710 Centre Distance
Industries : Sugar , Cement , Paper , Solvent Extraction, Steel Sector , Conveyore , Agitators, Mines & Minerals , Cranes , Crushers , Fin Cooler Drives , Aerators , Kneaders, Thickeners , Larger Ball Mills Power Plants , Rubber.
Other Features
Gearing Of High Efficience
Energy Saving
Spill-Proof Motor Removal
Mounting Choices – Foot / Flange/Shaft Mount
Key Point :
Our Bevel Helical Gearbox Range Provides Been Majorly Used For Intense Power Transmission System Which Is At Least A LOT MORE THAN 50KW, Achieving An Ascent In Efficiency. They Also Have A 5500KW Power Range Specifically CREATED FOR Cement Plants And Sugar Mills.
Reduction Stages : Single/Double/Triple/Quadruple
Applications :
Bevel Helical Gearbox Can Be Used In Various Fields Such As:
Toasters
Coal Pulverizing Mills
Cooling Towers
Conveyors
Agitators
Crushers
Cranes
Fin Cooler Drives
Kneaders
Larger Ball Mills
Mixers
Bucket Elevators
Industries:
These Helical & Bevel Helical Gearboxes Can Attain High Efficiency Ratios , AND SO ARE Thus Used In Extreme Power Tranny Systems.
Some Of The Industries Applicable For Bevel Helical Gearboxes Are :
Thermal power plant
Sugar industry
Cement industry
Paper industry
Solvent extraction plants
Plastic industry
Rubber industry
Steel Industry
Chemical Plants
Mines and minerals
Your advantages
High torque density
High permitted overhung loads
Multi-stage gear device for low output speeds
F37 … F157 Reduced backlash option
EP series (two-stage and three-stage)
Our extra-slim parallel shaft helical gearmotors will be the perfect solution when space is limited. The countless different sizes and designs make sure that the gearmotors can be used in a wide variety of applications even beneath the most unfavorable circumstances. Ever-Power parallel shaft helical gearmotors are usually used in conveyor and materials processing applications. You can pick from foot-mounted, flange-mounted or shaft-mounted options. Reduced backlash parallel shaft helical equipment units are also available on request for precise positioning tasks.
Available versions
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Technical data
Gear unit reduction ratio
[i]
3.77 – 281.71
Multi-stage gear unit decrease ratio
[i]
87 – 31434
Output torque
[Nm] ([lb-in])
130 – 18000 (1150 – 159300) (also in decreased backlash version)
Motor power range
[kW] ([Hp])
0.12 – 200 (0.16 – 268)
Parallel shaft helical gear device versions
Ever-Power helical gear units
Our helical gear products are used wherever high torques are required.
For the belt drive, the client chosen Ever-Power helical gear units because these offer output torques of up to 2,200,000 lb-in and powers of up to 5,360 HP. Thanks to their integration into the tried-and-tested UNICASE housing, the gear units also have high axial and radial load capacities. The helical equipment units can therefore quickly endure the harsh conditions useful on the conveyor belt.
What are the advantages of Ever-Power helical gear models?
Performance
Ever-Power industrial gear models with helical gears are well suited for weighty duty applications because of their high torque capacity
Service life
Huge roller bearings and exact parallel helical gearbox alignment of shafts and equipment wheels ensure an extended service life.
Flexible
Versatile mounting solutions and considerable input options ensure application flexibility.
Installation-friendly
Many mounting designs open to focus on the needs of various installation requirements.
Our commercial helical gear units: Maximum flexibility
If you buy a Ever-Power helical equipment unit, you will have little problems in adapting it to your application. Rather, our equipment systems adapt themselves to the application.
To create installation as flexible because possible for our items, we provide you various shaft and flange options. Integration of the apparatus unit into your system is also facilitated by six mounting surfaces, which cover many different set up positions.
Due to their powerful and flexibility, Ever-Power helical gear units are ideally suited for use in lots of applications such as for example agitators, lifting gear, extruders, mixers, mills, drums or crushers.