Ever-Power – The powerful bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox offers been created with a particular torque/speed relationship at heart and therefore advantages from many advantages.
compact and rigid design ensures highest efficiency whilst getting space and weight efficient
Friction-locked match between shaft and bevel gear
Energy-saving due to high efficiency ranking of 98%
additional cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended result hollow shaft for shrink disc (with or with out shrink disc)
also available in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, in addition to universal mounting capability.
Most of these options are made feasible by a modular style concept that begins with a cubic casing.
The EP-Series is an extremely versatile products, meeting virtually all of the technical offices requests.
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for power transmitting, high torque, or dynamic applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a dependable and optimized performance.
Readily available in a wide variety of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Combining these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox will be a perfect addition to your machine design.
Below is a selection of EP-Series gearboxes. You will discover the full products, with technical specs and CAD models, right here:
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are suitable for universal use because of their machine-friendly building and adaptability. The effective and reliable top performer is obtainable in different variations. Like all Ever-Power spiral bevel gearboxes, they are produced using the present day production approach to ground circular arc the teeth according to Ever-Power. For customers, this means higher toothing quality and precision and also even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, 
Max. input quickness: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – small and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes are characterised by high quality and robust functionality by virtue of the gear housing manufactured from cast iron. Our spiral bevel gearboxes are produced in four different versions. The drive and the wheel are primarily made with Ever-Power spiral gearing offering a calm, steady and efficient procedure.
Type EP may be the standard version where in fact the bedding consists of strong single-row deep groove ball bearings upon polished bearing seats.
Type “Electronic” and “P” are gearboxes designed for transmission of high torques at low revolutions. The bearings are solid conical roller bearings on polished bearing seats.
Type “L” is a special gearbox manufactured according to customer requirements.
Our spiral bevel gearboxes can be given up to four shafts, hollow shaft and with an result torque of up to 1,000 Nm and may end up being fitted with a electric motor flange with a coupling for direct mounting of the motor.
The spiral bevel gearboxes are available in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes are life-period lubricated and will be supplied in a hygienic version with a lubricant approved for the food industry, with stainless steel shafts and with a rustproof yellow-colored chromated gear housing. When there is a need for particular shafts or flanges, we have great encounter in adapting gearboxes – also in smaller quantities – or in designing special gearboxes for example with gear housings in stainless steel or as precision gearboxes with minimal backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears from the variations in helix angles, they can be generally classified into straight bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do have helix angles. However, because of the fact that manufacture facilities for straight bevel gears have become rare and the actual fact that straight bevel gears teeth can’t be polished, producing spiral bevel gears which can be polished superior in conditions of noise reduction, spiral bevel gears will probably become more common in the future.
Bevel gears could be generally classified by their manufacturing methods, namely the Gleason method and Klingelnberg technique, which each have differing teeth styles, and presently most gears use the Gleason technique. Incidentally, all gears produced by Ever-Power utilize the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-home heat treatment make us extremely flexible and responsive. We work together together with you, providing assistance and assistance for your specific software, guiding you through idea, design and manufacture according to your own requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a choice of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. From one to three additional shafts, you will find the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special options available, such as reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as ATEX or for use in the meals industry
Various corrosion resistant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have tested their versatility and value time by being extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, have overload capability and are space saving.
The high precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are cautiously spaced to allow lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are exactly adjusted with a unique, adjustable locknut design.
Spiral bevel gears are created for applications that want high acceleration and high torque power. They can help cut consumer costs by giving long-lasting performance with minimal need for repairs or replacements. With spiral bevel gears, there is no need for offsets and a considerably reduced threat of overheating. Curved the teeth and deeper traction between those tooth ensures better asset availability to boost flexible performance and prolong equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-degree angle. The teeth are designed with hook curve to supply better flexibility and traction. Although they could be considered a hypoid gear, they haven’t any offsets, which indicates they will not slip during procedure. This ensures smooth, dependable transmission ideal for high-speed, high-torque applications.
Ever-Power – The powerful bevel gearbox