WPDKS Flanged Double Output Double-Stage Worm Gearbox

Product Overview

The WPDKS Flanged Double Output Double-Stage Worm Gearbox is a precision-engineered mechanical device designed to transfer torque and reduce speed in various applications. This gearbox employs a unique worm and wheel mechanism, allowing for smooth operation and efficient power transmission. The primary function of a worm gearbox, or worm gear motor, is to convert input rotational motion into a lower rotational speed at the output while increasing torque. Compared to other types of gear reducers, such as planetary gears or helical gears, the worm gear gearbox provides a higher reduction ratio in a compact size, making it an ideal choice for a variety of industrial applications.

Specifications

Key Features

• High Torque Output

  The WPDKS worm gearbox is engineered to deliver high torque output, making it suitable for heavy-duty applications. The double-stage design allows for a greater torque multiplication while maintaining efficiency, which is essential in industries where heavy loads are common. This feature ensures that your machinery operates smoothly, even under load, enhancing overall productivity.

• Efficient Transmission

  With its advanced design, the WPDKS worm gearbox provides efficient power transmission, minimizing energy loss during operation. The unique worm and wheel arrangement allows for a seamless energy transfer, ensuring that maximum power is delivered to the output shaft. This efficiency translates to reduced operational costs and improved performance in various applications.

• Compact Structure

  The compact design of the WPDKS worm gearbox makes it an excellent choice for applications with limited space. Its flanged double output configuration helps reduce the overall footprint while still providing robust performance. This compactness allows for easy integration into existing systems without the need for extensive modifications.

• Quiet Operation

  One of the standout features of the WPDKS worm gear reducer is its silent operation. The design minimizes noise and vibrations, making it ideal for applications where sound levels are a concern, such as in food processing or packaging machinery. This quiet performance contributes to a better working environment and helps in maintaining product quality.

• Versatile Mounting Options

  The WPDKS worm gearbox offers multiple installation options, allowing it to be mounted in various orientations based on the specific needs of your application. This versatility ensures that the gearbox can be used in diverse settings, from agricultural tools to automation lines, providing flexibility for engineers and designers.

• Durable Material

  Constructed with a robust cast iron housing, the WPDKS worm gearbox is designed to withstand harsh operating conditions. The durable material not only enhances the longevity of the gearbox but also provides excellent resistance against wear and tear, ensuring consistent performance over time. This quality is particularly beneficial in demanding environments.

Industry Applications

The WPDKS Flanged Double Output Double-Stage Worm Gearbox is versatile and widely used across various industries:

• Conveyor Systems: Ideal for transporting materials efficiently, ensuring smooth operation and reliability.
• Packaging Machinery: Perfect for controlling speed and torque in packaging processes, enhancing productivity.
• Food Processing Lines: Offers quiet and efficient operation, essential for maintaining hygiene and product quality.
• Lifting Mechanisms: Provides high torque for lifting equipment, ensuring safety and reliability.
• Agricultural Tools: Supports various agricultural applications with its robust design and reliable performance.
• Automation Lines: Ideal for automated systems that require precision and efficiency in power transmission.

Advantages of Using WPDKS Gearbox

• Cost-Effectiveness

  The WPDKS worm gearbox stands out for its cost-effectiveness in industrial applications. Its durable construction and high efficiency lead to reduced operational costs over time. By minimizing energy consumption and maintenance needs, businesses can save significantly. The initial investment in a WPDKS worm gearbox is quickly offset by its long-lasting performance, making it a wise choice for industries aiming to optimize their budgets.

• Flexible Installation

  The flexibility in installation options offered by the WPDKS worm gear reducer allows it to be adapted to various machinery configurations without complications. This feature is particularly advantageous for companies that frequently update or modify their equipment. The ability to mount the gearbox in different orientations without compromising performance ensures it fits seamlessly into any setup, reducing downtime during installation.

• Versatile Applications

  This worm gearbox is designed to perform in multiple environments, adapting to various industrial requirements. Whether it's in a factory setting, an agricultural field, or an automated assembly line, the WPDKS worm gearbox meets diverse power transmission needs. Its adaptability highlights its significance in modern manufacturing and processing facilities, where versatility is crucial for efficiency.

• Low Maintenance Needs

  Users appreciate the low maintenance requirements of the WPDKS worm gear reducer. With its advanced lubrication system and durable materials, it demands less frequent servicing compared to other gearboxes. This feature not only saves time but also reduces costs associated with maintenance labor and downtime. The reduced need for lubrication changes means operational continuity, which is essential in production environments.

• Customizable Options

  The ability to customize input flanges and output shafts makes the WPDKS worm gearbox a preferred choice for many companies. This customization ensures compatibility with existing machinery and specific operational demands, enhancing overall performance. By tailoring the gearbox to meet unique requirements, businesses can maximize efficiency and productivity, leading to better output and profitability.

• Long Lifespan and Durability

  Constructed from high-quality materials, the WPDKS worm gearbox is built to last. Its design minimizes wear and tear, ensuring it operates effectively over extended periods. This durability translates to a longer lifespan, reducing the need for replacements and contributing to lower long-term costs. Industries can rely on the WPDKS worm gearbox for consistent performance, even in challenging conditions.

How to Choose the Right Product

Selecting the right gearbox for your application involves several considerations:

• Load Torque Calculation: Understanding the required load torque is essential. This involves assessing the maximum load your machinery will handle and selecting a gearbox that can provide the necessary torque output. Accurate calculations help ensure that the gearbox can operate efficiently without strain.
• Center Distance and Reduction Ratio: It’s important to analyze the center distance and reduction ratio based on the specific needs of your equipment. The reduction ratio will affect the speed and torque output, so choosing the appropriate ratio ensures optimal performance and efficiency for your operations.
• Installation Form: Consider whether a horizontal or vertical installation is more suitable for your application. Each installation type has its benefits, and understanding which form works best with your machinery can enhance operational efficiency.
• Motor Coupling and Flange Type: Determine if you need a motor coupling, flange, or hollow shaft type for your gearbox. This choice should align with the existing machinery setup, ensuring a seamless integration that does not compromise performance.
• Understanding Application Needs: Assess your specific application requirements, including environmental conditions and operational demands. This understanding helps in selecting a gearbox that not only fits dimensionally but also performs reliably under the given conditions.

Customer Reviews & Case Studies

Here are insights from three customers across different industries:

• Food Processing Factory: "The WPDKS worm gearbox has transformed our production line. Its quiet operation and efficiency have reduced our energy costs significantly while maintaining high output. We've noticed fewer maintenance issues as well, which keeps our line running smoothly and our products consistent."
• Agricultural Equipment Manufacturer: "We integrated the WPDKS worm gearbox into our harvesting machines, and the results have been impressive. The high torque output allows our equipment to handle heavy loads without compromising speed, making our machinery more effective on the field."
• Packaging Company: "Switching to the WPDKS worm gearbox was a game-changer for us. The compact design allowed us to optimize our space while enhancing the performance of our packaging machinery. We love the flexibility in installation, which made the transition smooth and easy."

Worm Gear Reducer Structural Diagram

Worm Gear Reducer Model and Notation

Input Power and Output Torque Table

For Models WP, WPK, WPWK (A.S.X.O.T,V), Input Speed 1500r/min

For Models WPD, WPDK, WPWD, WPWDK (A.S.X.O.T,V), Input Speed 1500r/min

For Models WPE, WPEK, WPWE, WPWEK, WPED, WPEDK, WPWED, WPWEDK (A.S.X.O.T,V), Input Speed 1500r/min

WP Series Output Shaft Cantilever Load Table

Common Questions (FAQs)

• Does this type of gearbox support direct motor coupling?
  Yes, the WPDKS gearbox is designed to support direct coupling with motors, ensuring efficient power transfer.
• Is it suitable for outdoor equipment?
  Yes, with proper sealing and maintenance, the WPDKS gearbox can be used in outdoor settings, though precautions against the elements are recommended.
• How do I change the lubricating oil?
  To change the lubricating oil, remove the vent plug and drain the old oil. Then, fill with the recommended lubricant and replace the vent plug.
• What is the warranty period?
  Our products generally come with a standard warranty of one year, covering manufacturing defects.
• Do you offer OEM customization?
  Yes, we provide OEM customization options to meet specific requirements for our gearbox products.

Installation and Usage

When installing the WPDKS gearbox, follow these guidelines:

• Installation Precautions: Ensure the gearbox is mounted on a stable, level base. Tighten the mounting bolts securely and use anti-vibration measures as necessary. Align the input and output shaft accurately after installation to avoid misalignment issues that could lead to premature wear.
• Connection Specifications: The external diameter tolerances for the input and output shaft should adhere to h6 standards. Couplings, pulleys, and other drive components must match suitable tolerances to avoid excessive tightness or looseness, which could jeopardize performance and reliability.
• Lubrication: Prior to installation, apply grease to the worm head bore and keyway to prevent seizing. If using heavy motors, consider a support mechanism to prevent excess strain on the gearbox.

Before operating, verify that the gearbox type, center distance, gear ratio, and shaft orientations align with operational requirements. Follow lubrication guidelines as per the user manual, and ensure the correct lubricant is injected. After filling, securely close the vent plug and remove the small plug before initiating operation.

Should any abnormal conditions arise during usage, halt operation immediately and inspect the gearbox, referring to troubleshooting guides for resolution. The maximum allowable temperature for the gearbox oil is 95°C; as long as it does not exceed this temperature, the gearbox can operate without concern.

Lubrication Oil Selection and Use

For worm gearboxes, use N220~N320 lubricating oil under -30℃ to 40℃, or N320~460 for 40℃ to 65℃ environments. Fill oil to the center line of the oil level gauge and remove the vent plug. After the first 100 hours of operation, change the oil. Subsequently, replace the oil every 2500 hours. The following table can assist in selecting the correct lubricant:

About Our Company

We are one of the largest manufacturers of Archimedean and involute worm gear reducers in the country, equipped with top-tier processing and testing facilities. By incorporating advanced technology from the USA, Japan, Germany, and Italy, we have developed over 11 major series and thousands of specifications of worm gear reducers. We were the first in our industry to obtain ISO9001-2000 international quality system certification.

Our products cater to a diverse range of industries including metallurgy, stone processing, woodworking, tobacco, food, leather, textiles, glass, medical, chemical, light industry, and rubber/plastics, with sales across Europe, America, and Southeast Asia. We adhere to excellence in quality and rely on a refined manufacturing strategy, continuously enhancing our production capabilities, and ensuring high standards in our manufacturing processes.

Our commitment to technology, digital high-end manufacturing equipment, and a professional testing system allows us to maintain a strong production line, fulfilling varied customer demands with high efficiency, precision, and quality principles.