WPS Flange-Mounted Single-Stage Worm Gearbox

WPS Flange-Mounted Single-Stage Worm Gearbox

Introduction to WPS Flange-Mounted Worm Gearbox

The WPS Flange-Mounted Single-Stage Worm Gearbox is a sophisticated mechanical device designed to transmit power and motion efficiently. Utilizing a unique worm gear mechanism, it converts high-speed rotation into high torque at a lower speed. This gearbox type is distinct from other reducers, such as planetary gears and spur gears, due to its compact design and superior performance in high torque applications.

Working Principle

The working principle of the WPS Worm Gearbox revolves around a worm screw that meshes with a gear, providing a reduction in speed and an increase in torque. As the worm turns, it rotates the gear at a slower rate, allowing for smooth and controlled motion. This setup is particularly advantageous in applications where space is limited, and high torque is required.

Product Specifications

WPS Worm Gearbox Specifications 1
WPS Worm Gearbox Specifications 2
WPS Worm Gearbox Specifications 3

Key Features of the WPS Worm Gearbox

  • High Torque Output

    The WPS Worm Gearbox is engineered to deliver high torque outputs, making it ideal for demanding applications. Its unique worm design ensures that torque is transmitted efficiently, providing superior performance compared to other gear types. This feature is particularly beneficial in heavy-duty operations, where reliability and power are crucial.

  • Compact Structure

    One of the standout characteristics of the WPS Worm Gearbox is its compact structure. This design allows it to be easily integrated into systems with limited space without compromising on performance. The reduced footprint does not affect its ability to handle substantial loads, making it a preferred choice for various industries.

  • Quiet Operation

    The worm gear configuration significantly reduces noise during operation. Unlike traditional gear systems that may produce vibrations and sounds, the WPS Worm Gearbox operates quietly, ensuring a peaceful working environment. This characteristic is particularly important in settings like food processing and medical equipment where noise levels must be minimized.

  • Versatile Installation Options

    The WPS Worm Gearbox offers multiple installation configurations, allowing it to be used in a wide range of applications. Whether mounted horizontally or vertically, its adaptability ensures that it meets various operational requirements. This versatility is a key factor in its widespread use in different industries.

  • Durable Construction

    Constructed with a robust cast iron housing, the WPS Worm Gearbox is built to withstand harsh conditions and heavy loads. Its durable materials ensure longevity and reliable performance, making it suitable for industrial applications that demand resilience and strength.

  • Compatibility with Various Motors

    The WPS Worm Gearbox is designed to be compatible with a wide range of motors, providing flexibility in system design. This feature allows users to integrate the gearbox seamlessly with existing machinery, facilitating easy upgrades and replacements without extensive modifications.

Applications of the WPS Worm Gearbox

Worm Gearbox Application

The WPS Flange-Mounted Single-Stage Worm Gearbox finds applications across various industries:

  • Conveyor Systems: Used for efficient material handling and transporting loads smoothly.
  • Packaging Machinery: Powers machines that package products efficiently and reliably.
  • Food Processing Lines: Ensures safe and consistent operation in food manufacturing environments.
  • Lifting Mechanisms: Provides stable and controlled lifting operations in cranes and hoists.
  • Agricultural Tools: Powers equipment in agricultural machinery for effective farming operations.
  • Automation Lines: Integral in automated systems for precision and reliability in production processes.

Benefits of Using the WPS Worm Gearbox

  • Cost-Effectiveness

    The WPS Worm Gearbox is an excellent investment due to its long service life and low maintenance requirements. Its efficient design minimizes energy losses during operation, leading to reduced electricity costs. Furthermore, the durability of the materials used ensures that replacements and repairs are infrequent, resulting in additional savings over time. Companies can rely on this gearbox to provide reliable performance without incurring excessive operational costs.

  • Flexible Installation

    Flexibility in installation is a key advantage of the WPS Worm Gearbox. Users can choose from a variety of mounting configurations to best suit their equipment layouts, allowing for easy integration into existing systems. This flexibility reduces the need for extensive modifications to machinery, making it a straightforward process when implementing new equipment. The ability to adapt quickly to different setups enhances productivity and minimizes downtime during installations.

  • Versatile Applications

    The WPS Worm Gearbox is highly adaptable to various industrial applications. Its compatibility with numerous motor types and operational settings means that it can be utilized in a wide range of environments, from manufacturing and processing to agriculture and automation. This versatility makes it a go-to choice for engineers and technicians who require reliable performance across different applications, offering a one-size-fits-all solution for gearbox needs.

  • Low Maintenance Requirements

    One of the standout features of the WPS Worm Gearbox is its low maintenance requirements. The design minimizes wear and tear on internal components, reducing the need for frequent lubrication and repairs. Users benefit from a more convenient operational experience, as the gearbox can often run for extended periods without the need for significant maintenance. This characteristic is particularly advantageous in industries where downtime can lead to substantial losses in productivity.

  • Customized Solutions

    Customers can request customized input flanges and output shafts to meet specific machinery needs. This customization ensures that the WPS Worm Gearbox can be tailored to fit unique operational requirements, enhancing overall performance. Companies benefit from having a gearbox that is specifically designed for their applications, leading to improved efficiency and effectiveness in their operations.

  • Long Lifespan and Wear Resistance

    The materials used in the WPS Worm Gearbox are selected for their durability and wear resistance. This ensures that even under heavy loads and continuous operation, the gearbox can maintain its performance over time. The longevity of the gearbox translates into fewer replacements and repairs, providing a reliable solution for businesses looking to enhance their operational efficiency without incurring high overhead costs.

How to Choose the Right WPS Worm Gearbox

Selecting the appropriate WPS Worm Gearbox requires careful consideration of several factors:

  • Load Torque Calculation: Determine the torque requirements of your application. This involves understanding the load characteristics and calculating the necessary torque to ensure optimal performance. Proper torque calculations are vital to prevent overloading the gearbox, which can lead to premature failure.
  • Center Distance and Gear Ratio: Choose the appropriate center distance and gear ratio based on your equipment's operational needs. The gear ratio will affect the output speed and torque, so it’s essential to match these specifications with your application requirements for efficient performance.
  • Installation Type: Decide on the installation form, whether horizontal or vertical. This choice will impact the gearbox's performance and compatibility with other components in your system. Understanding the orientation is key to ensuring proper alignment and function.
  • Motor Couplings and Flanges: Consider if you need to use motor couplings, flanges, or hollow shaft types. This decision will influence how the gearbox connects with the motor and other components, affecting overall efficiency and performance.

By considering these factors, you can ensure that the selected WPS Worm Gearbox meets your specific operational requirements, providing reliable and efficient performance in your applications.

Customer Reviews & Case Studies

Feedback from our clients highlights the effectiveness and reliability of the WPS Worm Gearbox. Here are testimonials from three different industries:

  • Food Processing Plant

    A renowned food processing company recently integrated the WPS Worm Gearbox into their packaging machinery. The results were impressive, with operators reporting a significant reduction in noise levels during operation. Additionally, maintenance requirements were lower than anticipated, allowing the team to focus on production rather than repairs. The flexibility of installation also enabled quick integration into existing systems without major disruptions.

  • Automated Conveyor System

    An automated conveyor system manufacturer praised the WPS Worm Gearbox's compact design, which allowed for seamless integration into their machinery. The high torque output improved the system's efficiency, enabling faster production rates. The customer noted that the gearbox's durability has contributed to the longevity of their equipment, reducing overall downtime and maintenance costs.

  • Agricultural Equipment

    A leading agricultural tools manufacturer utilized the WPS Worm Gearbox in their equipment. Their feedback highlighted the gearbox's ability to handle heavy loads efficiently while maintaining a low profile. The durability of the gearbox has been a game changer for their operations, as it has significantly reduced wear and tear, leading to higher productivity and lower replacement rates.

Worm Gear Reducer Structural Diagram

Worm Gear Reducer Structural Diagram

Worm Gear Reducer Models and Notation

Worm Gear Reducer Models and Notation

Input Shaft Power and Output Torque Table

WP.WPK.WPWK(A.S.X.O.T,V) model, Input Shaft Speed: 1500r/min

Input Output Table for WP.WPK.WPWK Model

WPD.WPDK.WPWD.WPWDK(A.S.X.O.T,V) model, Input Shaft Speed: 1500r/min

Input Output Table for WPD.WPDK.WPWD.WPWDK Model

WPE,WPEK,WPWE,WPWE,WPWEK,WPED,WPEDK,WPWED,WPWEDK(A.S.X.O.T,V) model, Input Shaft Speed: 1500r/min

Input Output Table for WPE Series Model

WP Series Output Shaft Cantilever Load Table

WP Series Output Shaft Cantilever Load Table

Common Questions (FAQs)

  • Does this type of reducer support direct motor coupling? Yes, the WPS Worm Gearbox is designed to allow for direct coupling with various motor types, simplifying installation and reducing alignment issues.
  • Is it suitable for outdoor equipment? While the WPS Worm Gearbox is durable, it is advisable to use it in sheltered environments or with protective housing for outdoor applications.
  • How do I change the lubricant? To replace the lubricant, ensure the unit is powered down and cooled. Remove the filler plug and drain the old lubricant completely before refilling with the recommended oil type.
  • What is the warranty period? The WPS Worm Gearbox typically comes with a standard warranty period, which can vary based on the specific model and application. Always check the manufacturer's documentation for details.
  • Is OEM customization supported? Yes, we offer OEM customization options for the WPS Worm Gearbox to meet specific customer requirements.

Installation and Usage

Installation Guidelines

For optimal performance, the WPS Worm Gearbox must be installed on a sturdy and level base. Ensure that the anchor bolts are securely fastened to prevent any vibrations. The input, gearbox, and output machine shafts must be aligned accurately to avoid undue stress on the bearings. The tolerances of the shaft diameters on the input and output ends should be maintained according to specified dimensions to ensure compatibility with couplings and pulleys.

Usage Precautions

Before operating the gearbox, check if the model type, center distances, gear ratios, and axis alignments meet the intended requirements. Proper lubrication according to the manufacturer’s guidelines is crucial; fill with the designated lubricant and secure the vent plug before commencing operations. Regular maintenance checks should be conducted to ensure temperatures remain below the maximum threshold of 95℃. Address any unusual sounds or vibrations immediately to prevent further damage.

Lubrication Selection and Usage

Prior to operation, the WPS Worm Gearbox should be filled with N220~N320 (for temperatures between -30℃ to 40℃) or N320~460 (for temperatures between 40℃ to 65℃) lubricating oil, filling to the center point of the sight gauge. After the first 100 hours of usage, it is necessary to change the oil to maintain optimal performance. Subsequent oil changes should occur every 2500 hours, following the lubrication guidelines provided by the manufacturer.

Lubricants for Worm Gearbox

About Our Company

We are one of the largest manufacturers of Archimedean and involute worm gear reducers in the country, equipped with top-tier processing and testing equipment. We have imported advanced technologies from the USA, Japan, Germany, and Italy, developing over 11 major series and thousands of specifications of worm gear reducers. As a pioneer in the industry, we have passed the ISO9001-2000 international quality system certification, ensuring that our products meet the highest standards.

Our products serve various industries including metallurgy, stone processing, woodworking, tobacco, food, leather, textiles, glass, medical, chemical, light industry, and rubber and plastics. We export our products to Europe, America, and Southeast Asia, providing exceptional quality and service.

Our commitment to excellence is backed by a refined manufacturing management strategy that relies on skilled technical personnel and advanced digital manufacturing equipment. We continually enhance our manufacturing capabilities to meet diverse customer needs with high efficiency, precision, and quality.

Worm Gearbox Factory 1
Worm Gearbox Factory 2

Gear Reducers

World class gear manufacturing capabilities, quality material suppliers, and a state of the art quality process allows EPT to offer the highest level of precision, durability and endurance. The EPT Planetary Reducers are designed and built for advanced high speed low backlash applications. The EPT manufacturing processes allows us to offer exceptional shock load capacities and various mounting options.

Surface Treatment

Annealing, natural canonization, heat treatment, polishing, nickel plating, chrome plating, zinc plating,yellow passivization, gold passivization, satin, Black surface painted etc.

Processing Method

CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly

QC & Certificate

Technicians self-check in production,final-check before package by professional Quality inspector
ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009

Package & Lead Time

Size: Drawings
Wooden Case/Container and pallet, or as per customized specifications.
15-25days samples. 30-45days offcial order
Port: Shanghai/Ningbo port

FAQ

Q: Are you trading company or manufacturer ?
A: Our group consists in 3 factories and 2 abroad sales corporations.

Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: How long is your delivery time ? What is your terms of payment ?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization. For standard products, the payment is: 30% T/T in advance ,balance before shipment.

Q: What is the exact MOQ or price for your product ?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.