EP-T-90 Cast Iron Baler Gearbox

The EP-T-90 Cast Iron Baler Gearbox (Code T-90) is a heavy-duty, high-performance transmission unit engineered for demanding agricultural tasks, specifically Baling Machines (Pressa raccoglitrice) and Round Ballers. Its robust construction utilizes Ductile Iron GS400 and Cast Iron G25, providing exceptional structural strength and reliability under severe, intermittent shock loads characteristic of baling compression cycles. The EP-T-90 is also suitable for Rotary Tillers, Shredders, Dryers, and Post Hole Diggers, making it a versatile Agricultural Power Transmission Part designed for professional machinery worldwide.

EP-T-90 Cast Iron Baler Gearbox Dimensions:

The EP-T-90 supports high input power (up to 100 kW or 136 HP at 1000 rpm) and offers a comprehensive range of reduction and multiplication ratios, emphasizing maximum power throughput.

EP-T-90 Cast Iron Baler Gearbox Technical Data:

EP-T-90 Cast Iron Baler Gearbox Shafts:

EP-T-90 Cast Iron Baler Gearbox Rotations:

EP-T-90 Cast Iron Baler Gearbox Application:

The EP-T-90 model is engineered for high-power, high-torque operations, specifically excelling in industrial and agricultural applications.

• Baling Machines (Primary Application): Serves as a vital reduction unit in baling mechanisms, designed to withstand the intermittent, high shock loads during compression.
• Rotary Tillers (Fresatrici): Essential for large-scale tilling, providing the high-torque output needed for deep soil cultivation.
• Agricultural Shredders (Powder Mills): Capable of handling the continuous torque and impact required to process dense biomass and crop residues.
• Post Hole Diggers: The strong torque reduction ratios (e.g., 3:1) are suitable for driving auger mechanisms requiring substantial turning force.
• Dryers: Suitable as a stable reduction unit for driving large, continuous flow agricultural dryers.

In-Depth Knowledge: Power and Torque for Baling

The EP-T-90's construction and ratios are specifically designed to meet the continuous high mechanical demand of large implements.

Extreme Torque Output for Compression Cycles (Up to 1626 N.m)

The gearbox features multiple high-torque reduction ratios, achieving up to 1626 N.m of output torque (at 1.46:1 reduction). This high torque is critical for driving the main compression components of baling machines and absorbing the severe, instantaneous forces created when compressing crops.

High Horsepower Capacity and Durability

The EP-T-90 is one of the highest power-rated gearboxes in the T series, capable of efficiently handling 100 kW (136 HP) input power at 1000 rpm. The heavy-duty casing is constructed from durable Ductile Iron GS400 and Cast Iron G25, ensuring high rigidity and thermal stability.

Gearing Optimized for Baler Operation and Safety

The gearbox offers multiple reduction ratios (3:1, 2.42:1, 2.07:1) to match the low-speed, high-torque requirements of the baling process. Furthermore, the gearbox is available with options for Single (cod.L/W) or Double Free Wheels (ratchets) (cod.D/J), which are crucial safety features in balers to manage the inertia of the flywheel or compression parts upon sudden power disengagement.

Essential Maintenance Procedures for Longevity

Initial and Routine Lubrication Schedule (Critical for Gear Life)

The gearbox is usually supplied without lubricant. The critical first lubricant replacement must be done after 50 to 100 hours of running. Subsequent lubrication should be replaced after 600 to 800 working hours.

Importance of Hot Lubricant Draining and Checking

The emptying of the gearbox should be made immediately after the unit has been working, while the oil is still hot, to avoid the deposition of sludge. Frequently check the oil level and clean the oil plugs (including the vent cap) whenever necessary.

Related Agricultural Power Transmission Components:

For maximum efficiency and system integrity, we recommend integrating the EP-T-90 Gearbox with these related EVER-POWER power transmission parts:

• Heavy Duty PTO Drive Shafts: Necessary to handle the continuous high input power (up to 136 HP) of the EP-T-90.
• Shaft Couplings (Flange and Keyed): Precision components required for securely fastening the output shaft to the baler's compression mechanism.
• Pinion Gears and Crown Wheels: Internal components available for maintenance, ensuring the longevity of the right-angle transmission unit.
• Roller Chains and Sprockets: Ideal for reliably driving secondary baling or processing mechanisms connected to the gearbox output.

Company Profile: EVER-POWER - Your Trusted Global Power Transmission Partner

EVER-POWER is your premier partner for agricultural power transmission solutions. Established in 1990, we have grown into a specialized manufacturer focused on high-quality mechanical components for Original Equipment Manufacturers (OEMs). Operating from our state-of-the-art facility (covering 55,000 square meters), EVER-POWER is dedicated to the design, engineering, and manufacturing of high-quality agricultural reducers and gearboxes. Our mission is to combine deep industry experience with advanced manufacturing to deliver durable, cost-effective, and performance-driven power transmission solutions to partners worldwide.

The EVER-POWER Competitive Advantage:

Our strength lies in delivering a superior product and service portfolio built on five core pillars:

Unmatched Professionalism and Engineering Depth

EVER-POWER's engineering depth stems from decades of specialized focus on mechanical parts and agricultural reducers. Our R and D team comprises 20 dedicated engineers who possess the expertise to assist customers from new product design all the way through to the development of the final production process. We are experts in metallurgy, gear geometry (including Gleason Straight Teeth), and load analysis, ensuring every gearbox maximizes efficiency and component lifespan. This professional focus allows us to offer innovative solutions for complex challenges in power transmission.

Global Standards Compliance and Material Certification

Quality is non-negotiable, and we demonstrate this through adherence to recognized international standards. Our materials procurement and manufacturing processes follow strict protocols, utilizing certified materials such as: Gears: 16NiCr4 (UNI 5331-AISI 3115) and 20MnCr5. Castings: Ductile Iron GS400 (UNI ISO 1083), Grey Cast Iron G25 (UNI ISO 185). Shafts: C45 (UNI EN 1083/1 AISI 1040) and 20MnCr5. This rigorous adherence ensures every gearbox is capable of performing reliably in all international markets.

Exceptional Customization and Production Capability

Beyond our extensive catalogue of standard reducers, EVER-POWER offers specialized customization services. We serve as the partner of choice for customers who require special reducers designed precisely according to their unique dimensional and performance needs. Our large manufacturing plant spans a covered area of 55,000 square meters and houses advanced production lines capable of efficiently fulfilling high-volume orders and complex custom projects.

Advanced Production Equipment and Quality Control

Our production facilities are equipped with advanced production lines to ensure the highest quality-to-cost ratio for our products. Every stage of the manufacturing process, from precision machining to final inspection, utilizes modern equipment. This rigorous control allows us to deliver products with the best quality and most competitive prices. Our quality focus ensures consistency across all components, which is critical for long-term product dependability.

Superior After-Sales Support and Customer Responsibility

Our commitment extends far beyond the sale, centered on genuine responsibility towards our customers. We support our partners with constant research and development to provide products and services that continually satisfy expectations and guarantee long-term quality. We offer clear technical documentation for maintenance, including lubrication guidelines and service schedules, ensuring the longevity of your investment. Should any issue arise, our technical department remains available for consultation and assistance.

Frequently Asked Questions (FAQ) About EP-T-90:

Q1: What is the highest output torque of the EP-T-90?

A: The highest output torque is 1626 N.m, achieved at the 1.46:1 reduction ratio with 540 rpm input.

Q2: What is the maximum power input the EP-T-90 can handle?

A: The maximum rated power input is 100 kW (136 HP), typically achieved at a 1:1 ratio with 1000 rpm PTO input.

Q3: Is the lubricant supplied with the gearbox?

A: No, the reducer is usually supplied without lubricant. You must add the specified lubricant, such as SAE90EP, before use.

Q4: Does the EP-T-90 include Free Wheel options?

A: Yes, the EP-T-90 series is available with options for Single or Double Free Wheels (ratchets) for implement safety.