WPDKS Series Worm Gearbox

The WPDKS Series is an EVER-POWER single stage worm gearbox manufactured in Hangzhou and supplied factory-direct from Singapore. Gear ratios 1:5 – 1:60, max output torque 2,856 N·m, efficiency 60-82%. Input: IEC hollow bore. Output: Hollow bore + flange. Mounting: Flange + foot mounted. Centre distance 40-250 mm. 20CrMnTi worm hardened to HRC 58-62. ISO 9001:2015 and CE certified. MOQ 10 pcs. Sample in 15-25 days. 24 h quote response.

SKU： WPDKS 分类：单级蜗轮蜗杆变速箱标签： single-stage worm gearbox, single-stage worm reducer, 蜗杆减速电机, 蜗杆减速机, 蜗杆齿轮箱

描述

ISO 9001:2015
CE

Input

IEC hollow bore

B5 / B14 motor flange

Output

Hollow bore + flange

H7 tolerance

1:5 – 1:60

Single stage

Max Torque

2,856 N·m

Size 250

Mounting

Flange + foot mounted

40–250 mm

1:5 – 1:60

Gear Ratio

60–82%

2,856 N·m

Max Output Torque

HRC 58–62

Gear Hardness

40–250 mm

Centre Distance

Product Overview

WPDKS Series Worm Gearbox — Technical Overview

这 WPDKS Series Worm Gearbox pairs an IEC hollow bore motor flange input with a combined hollow bore and output flange at the output. The unit accepts the IEC motor directly at the input, drives the machine shaft through the hollow bore, and also provides an output flange face for a secondary face-mounted component.

Split D-type HT250 cast iron housing with foot support. 20CrMnTi worm shaft at HRC 58–62, ZCuSn10Pb1 bronze wheel, 60–82% efficiency. Hollow output bore to H7 tolerance. Leak-tested to 2.5 bar.

Factory-direct from Singapore. Request a quotation or browse the WP Series.

WPDKS worm gear reducer internal structure and component diagram

WP Series Worm Gear Reducer — Internal Structure and Main Components

Shaft Direction

WPDKS Series — Input and Output Shaft Orientations

Multiple shaft direction positions are available. Specify the position code when ordering. Oil fill volume changes with non-standard orientations — EVER-POWER confirms the required adjustment.

WPDKS worm gear reducer shaft direction diagram — input and output shaft orientation positions

WPDKS Series — Shaft Direction Diagram · A: input below · S: input above · O: output upward · X: output downward · T: input upward · V: input downward

Code	Input Shaft Position	Output Shaft Position	Typical Use
A	Horizontal — below centre (standard)	Horizontal	Horizontal conveyor drives, standard floor-mounted machines
S	Horizontal — above centre	Horizontal	Overhead mounting, inverted or top-fed drives
O	Horizontal	Vertical — upward	Lifting columns, vertical screw drives, hoist applications
X	Horizontal	Vertical — downward	Gravity-assisted feed, downward discharge drives
T	Vertical — upward	Horizontal	Vertical input from above, tower or mast drives
V	Vertical — downward	Horizontal	Floor-level motor with downward vertical input shaft

ℹ IEC Input + Hollow Bore + Output Flange — WPDKS Series

The WPDKS is the most feature-complete single-stage WP variant: IEC hollow bore input (no coupling), hollow bore output (direct shaft mounting), and an output flange face (secondary component mounting). The foot-mounted base provides additional structural stability under combined radial loading from the hollow bore and flange.

Dimensional Drawing

WPDKS Series — Overall Dimensions and Mounting Geometry

Full dimensional data covering 40–250 mm centre distance range. 2D DXF and PDF drawings available within 24 hours at no charge.

WPDKS worm gear reducer dimensional drawing — overall dimensions mounting hole pattern and shaft sizes

WPDKS Series — Structural Dimensional Drawing · All dimensions in mm · Sizes 40–250 mm · DXF and PDF on request within 24 hours

Dimension Symbol Reference

A / AB	Overall length / length excluding shaft extension	B / BB	Overall height / base plate height
CC	Output shaft centreline height above base	HS / U	Input shaft diameter / usable shaft length
T x V	Input shaft key width x key depth	LS / S	Output shaft usable length / diameter
W x Y	Output shaft key width x key depth	E / F / G / M / N	Foot mounting hole positions and pitch

WPDKS Series — Full Parameter Table

Input speed: 1,500 r/min · Housing: HT250 cast iron · Seal: NAK / SKF · Lubricant: ISO VG220 · MOQ: 10 pcs · Port: Shanghai / Ningbo

WPDKS worm gear reducer specification table — input power and output torque for all sizes and ratios (brochure p.13)

WPDKS Series — Parameter Table (brochure p.13) · Columns: Size · Ratio · A/AB/B/BB/CC/H/HL/M/N/E/F/G/Z · Input shaft HS/U/T×V · Output shaft LS/S/W×Y · Weight (kg) · Oil (L)

Size	比率	Max Input (kW)	Max Output Torque	Weight (kg)	Oil (L)
WPDKS Series · Split cast iron (D-type) · Flange + foot mounted · 20CrMnTi Worm · ZCuSn10Pb1 Bronze Wheel · Input: 1,500 r/min
40	1/5–1/60	0.48	26 N·m	5	0.13
50	1/5–1/60	0.80	43 N·m	8	0.17
60	1/5–1/60	1.25	70 N·m	12	0.22
70	1/10–1/60	1.60	113 N·m	17	0.60
80	1/10–1/60	2.20	163 N·m	23	0.85
100	1/10–1/60	3.60	291 N·m	38	1.50
120	1/10–1/60	5.20	413 N·m	62	3.20
135	1/10–1/60	9.75	707 N·m	85	3.60
147	1/20–1/60	8.50	848 N·m	100	3.70
155	1/20–1/60	12.80	848 N·m	118	3.80
175	1/20–1/60	17.30	1,221 N·m	155	4.60
200	1/20–1/60	22.60	1,782 N·m	220	6.50
250	1/20–1/60	27.40	2,856 N·m	365	9.00

* Peak output torque at the highest-torque ratio per size · Full ratio-by-ratio data available — request the complete data sheet

Material and Construction

Engineering Specifications — WPDKS Series

Worm Shaft

Primary drive element

Alloy grade20CrMnTi

Surface hardnessHRC 58–62

热处理Case carburising + quenching

Surface finishGround, Ra ≤ 0.8 μm

Shaft core40Cr steel

Worm Wheel

Output driven element

Alloy gradeZCuSn10Pb1 tin-bronze

Tooth formZI involute profile

轴承品牌SKF / C&U / HRB

Shaft sealNAK / SKF lip seal

Leak test2.5 bar · 100% of units

Housing and Assembly

Structure and sealing

Housing gradeHT250 grey cast iron

Housing formSplit cast iron (D-type)

润滑剂ISO VG220 gear oil

InputIEC hollow bore

OutputHollow bore + flange

Selection Correction Factors

Power Calculation and Correction Coefficient Tables

Apply correction factors a₁ and a₂ to the rated torque before selecting a gearbox size. Use Table 3 to verify motor input power.

Table 1
Ambient Temperature Correction Coefficient a₁

Ambient Temperature (°C)	10 – 25	26 – 30	31 – 40	41 – 50
a₁	1.0	1.1	1.0	1.6

Table 2
Duty Condition Correction Coefficient a₂

Operating Condition	Daily Running Hours (h)
Operating Condition	≤ 2 h	> 2 – 10 h	> 10 – 24 h
Smooth running	0.8	1.0	1.2
Moderate shock load	1.0	1.2	1.4
Heavy shock load	1.25	1.5	1.75

ℹ If the gearbox starts, reverses, or changes direction 12 or more times per hour during operation, multiply the table value by an additional factor of 1.2.

Table 3
Input Shaft Power Calculation and Efficiency Coefficient u

Input Power Formula

P = T × n₂ ÷ (9550 × u)

P — Input shaft power (kW)

T — Corrected torque value (N·m)

n₂ — Output shaft speed (r/min)

u — Transmission efficiency (from table below)

比率	1:10	1:15	1:20	1:25	1:30	1:40	1:50	1:60
Efficiency u	0.76–0.90	0.75–0.86	0.74–0.84	0.72–0.82	0.68–0.70	0.65–0.75	0.62–0.72	0.60–0.70

Recommended Lubricants by Speed and Temperature

Select oil grade based on worm shaft speed and mounting orientation. Change after the first 100 operating hours, then every 2,500 hours.

Oil Grade Selection by Worm Shaft Speed and Operating Position

Worm Shaft Speed (r/min)		Oil Type	Upper Worm / Vertical	Lower Output Shaft Vertical
Over	Up to
1,000	3,000	Synthetic oils	PG460	PG220
—	1,000	Synthetic oils	PG460	PG460
2,000	3,000	Mineral oils	ISO VG460	ISO VG200
750	2,000			ISO VG320
250	750			ISO VG460
—	250	Mineral oils	ISO VG660	ISO VG660

International Brand Equivalents by Ambient Temperature

Ambient Temp.	Oil Type	Esso	Texaco	Mobil	Shell	AGMA
15–60°C −9 to −16°C	Mineral oils	Spartan EP220	Regal Oil R&D 320	DTE LIL BB	Shell Omala Oil 220	5
	Compounded oils	Sparan EP320	631-Honor Cylinder Oil	Mobil 600W Cylinder Oil	Shell Omala Oil 320	7
	Extreme pressure	Spartan EP460	Meropa 460	Mobil Gears 634	Shell Omala Oil 460	7EP
50–125°C 10–52°C	Mineral oils	Spartan EP320	Regal Oil 320	DTE OIL AA	Shell Omala Oil 320	6
	Compounded oils	Spartan EP460	642-650T Cylinder Oil	Mobil 600W Super Cylinder Oil	Shell Omala Oil 460	8
	Extreme pressure	Spartan EP680	Meropa 680	Mobil Gears 636	Shell Omala Oil 660	8EP

ℹ Drain and flush the unit after the first 100 operating hours. Thereafter, change oil every 2,500 hours or 12 months, whichever comes first. Use synthetic oil for continuous 24-hour duty.

Fault Diagnosis

Troubleshooting Guide — Common Faults and Remedies

Identify the fault symptom, locate the probable cause, and apply the recommended corrective action before returning the unit to service.

Fault Symptom	Probable Cause	Recommended Action
Overheating	Motor, gearbox, or driven machine misaligned at coupling	Re-align all three shafts to be co-axial. Check coupling and re-torque fasteners.
	Overload running	Reduce load to within rated torque. Apply correction factors a₁ and a₂.
	Lip seal worn or excessively tight	Apply grease at the seal lips; replace seal if worn.
	Incorrect oil level or degraded lubricant	Top up or drain and refill to the correct level. Use the grade specified in Table 4.
振动	Motor, gearbox, or driven machine poorly fixed or misaligned	Inspect and re-tighten all mounting fasteners. Re-align coupling.
	Worm wheel tooth surface worn or damaged	Replace the worm wheel assembly.
	Bearing worn	Replace bearing. Check shaft for scoring before refitting.
Abnormal Noise	Bearing worn or clearance too large	Replace bearing and adjust preload.
	Poor worm wheel tooth mesh	Check and adjust tooth contact; replace worm wheel pair if necessary.
	Insufficient lubricant	Top up oil to the correct level.
	Foreign matter in housing	Drain oil completely, flush housing, remove debris, refill with fresh oil.
Oil Leakage	Lip seal damaged	Replace lip seal.
	Shaft journal surface worn at seal contact	Replace input or output shaft. Fit new seal to match.
	Oil overfilled	Drain to the correct level per the oil gauge indicator.
	Drain plug loose or oil gauge cracked	Re-seal and tighten drain plug. Replace oil gauge if cracked.
Rapid Worm Wheel Wear	Overload running	Reduce load; check application duty factors against rated capacity.
	Wrong lubricant grade	Drain and refill with the correct grade from Table 4.
	Insufficient lubricant	Top up to the correct level at the oil gauge.
	Oil change interval exceeded; lubricant degraded	Drain, flush, and refill per the maintenance schedule.
	Operating temperature too high	Resolve overheating fault first (see above), then reduce ambient temperature or improve ventilation.

WPDKS Series — Industry Use Cases

EVER-POWER worm gearbox manufacturing facility Hangzhou — CNC gear hobbing and precision assembly

EVER-POWER Manufacturing

CNC gear hobbing, heat treatment, and 100% pressure-testing in Hangzhou. Every WPDKS unit is inspected and pre-filled before dispatch.

WPDKS worm gear reducer installed in industrial drive application

WPDKS Series in Service

The WPDKS worm gear reducer serves conveyor, mixer, packaging, and agricultural drives across 40–250 mm centre distance.

⚙
Multi-Function Drive Assemblies

WPDKS 60–200
IEC + hollow + flange

Complex automation assemblies requiring direct IEC motor coupling, direct machine shaft engagement via hollow bore, and a secondary output flange for a brake or encoder, all from one unit.

🚧
Conveyor Drives with Encoder and Motor

WPDKS 80–250
Full direct-drive

Belt conveyors where the IEC motor flanges directly onto the gearbox input, the head shaft engages the hollow output bore, and a shaft encoder mounts on the output flange for speed feedback.

🏭
Reactor and Mixer Drives

WPDKS 120–250
Up to 2,856 N·m

High-torque mixer drives requiring a directly-coupled IEC motor, a coupling-free agitator shaft connection, and a secondary face-mounted output for a mechanical seal or coupling.

🌾
Agricultural Equipment Drives

WPDKS 40–135
Hollow bore + foot mount

Feed mixer and auger drives where the IEC motor couples directly at the input, the auger shaft engages the hollow output bore, and the foot mounting provides stability in high-vibration field conditions.

Manufacturer

EVER-POWER PTE. LTD. — Factory Direct from Singapore

Singapore-registered. Hangzhou manufacturing. No intermediaries — factory pricing and ISO-certified quality on every order.

EVER-POWER worm gearbox factory Hangzhou — production floor

EVER-POWER Production Base · Hangzhou, China · 3 Plants · CNC Gear Hobbing · Heat Treatment · 100% Pressure-Test

EVER-POWER PTE. LTD.

Singapore Registered · Hangzhou Manufacturing · 20+ Years Experience

ISO 9001:2015
CE Certified
Triple ISO

🏭 3 Plants Manufacturing Facilities CNC gear hobbing, case-hardening, assembly, and 100% pressure-test in Hangzhou.	🔬 HRC 58–62 Worm Shaft Hardness Case carburising and quenching on every shaft. Ra ≤ 0.8 μm ground finish. Hardness verified by Rockwell test.	📦 MOQ 10 pcs OEM from Small Batches Custom ratios, shaft sizes, keyways. Sample 15–25 days; production 30–45 days.
🌎 50+ Countries Global Export EU · US · UK · AU · NL · BR · CA · KR. DDP and DAP available.	📋 Triple ISO Certified Quality ISO 9001:2015 · ISO 14001 · ISO 45001. CE marking on request.	⚡ 24 h Quote Response Send size, ratio, quantity, application. Full quote + drawing within 24 hours.

Frequently Asked Questions — WPDKS Series Worm Gearbox

How does the WPDKS differ from the WPDKA?+

The WPDKS adds an output flange face and a foot mounting base to the WPDKA hollow bore output. The WPDKA has hollow bore output only. The WPDKS is chosen when a secondary face-mounted output and additional structural support are both required.

Does the WPDKS self-lock?+

Yes, at ratios of 1:30 and above.

What bore sizes are available?+

Standard bore sizes per centre distance listed in the dimensional drawing. Non-standard bores and flanges available as OEM options.

What is the MOQ and lead time?+

MOQ 10 pcs, 30–45 days. Samples 15–25 days.

Are drawings available?+

2D DXF/PDF for all WPDKS sizes within 24 hours.

Request a Quote — WPDKS Series Worm Gearbox

Provide your required centre distance (40–250 mm), gear ratio (1:5 – 1:60), shaft direction, mounting type, and quantity. Full quotation with dimensional drawing returned within 24 hours.

MOQ 10 pcs

Sample 15–25 days

Quote in 24 hours

DDP / DAP available

Request a Quote →
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